Automatic Shrapnel Stamping Parts Rivet Automatic Visual Counting Packaging Machine
A visual CCD counting packing machine is a type of packaging equipment that utilizes a CCD (charge-coupled device) camera system to accurately count and pack items such as screws, nuts, bolts, or other small parts. The CCD camera system captures images of the items as they move along the packing line, and specialized software analyzes these images to accurately count the items in real time. This technology ensures precise counting and packing, reducing errors and increasing efficiency in the packaging process.
The packing process begins with the feeding of materials into the visual CCD counting packing machine. This advanced machine utilizes high-speed imaging capabilities,
capturing images at an astonishing rate of 8000*10000 pieces per minute. These high-resolution images are then analyzed by specialized software with high precision, achieving accuracy up to 0.03%.
Moreover, the machine's vision points allow for the detection and resolution of large errors in the single weight of material, ensuring consistent and reliable packing. As materials move through the machine, computer data associated with thousands of product items can be swiftly stored, facilitating efficient tracking and management of inventory.
One of the notable features of this machine is its ability to quickly switch between materials with just one keypress, making it readily adaptable to changing production needs. Additionally, the machine boasts convenient startup and easy operation, allowing operators to efficiently manage the packing process.
Furthermore, the machine operates independently, enabling tight control over production and ensuring high-quality output. It can also be seamlessly connected with ERP or MES systems, enabling real-time tracing of product information and enhancing overall production efficiency.
Other optional equipment
The finished bag can be discharged onto a conveyor or to the other machines like check weigher, metal detector, carton packing machine etc.
Depending upon the packing products and customer requirements, below are some optional devices for reference.
- Heat transfer printer
- Date coding printer
- Nitrogen filling
- Role hole or euro slot hole punching
- Tear notch
- Weigh checker
- Box carton packing machine
- Labeling machine
- Inline scale
Detection product |
rubber, O-ring, plastic parts, screw etc. |
Detection Size |
8-50mm |
Bag size |
150-450mm |
Capacity |
8000-10000pcs/min |
Counting accuracy |
0.03%,only positive error |
Packing material |
PE Film material |
Power requirements |
AC220V±50% 50HZ/60HZ |
This machine finds application in various industries where precise counting and packing of small parts or materials are essential. Some of the key applications include:
Manufacturing: Used in manufacturing facilities for counting and packing components such as screws, nuts, bolts, and electronic components with high accuracy and speed.
Pharmaceuticals: Employed in pharmaceutical production lines for counting and packing pills, tablets, capsules, and other medicinal products with strict adherence to dosage requirements and quality standards.
Food and Beverage: Utilized in food processing plants for counting and packing individual food items such as candies, chocolates, nuts, and snack items.
Automotive: Applied in automotive manufacturing for counting and packing small automotive parts like bearings, fasteners, and connectors,
Electronics: Used in electronics manufacturing for counting and packaging electronic components such as resistors, capacitors, diodes, and connectors with precision to meet industry specifications.
Hardware and Tools: Employed in hardware stores and tool manufacturing plants for counting and packaging small hardware items like nails, screws, washers, and drill bits to facilitate inventory management and customer sales.
Foshan Double Intelligent Equipment Co., Ltd, one of the leading manufacturers of packing machines since 2010, are engineers, designers, innovators, material and software specialists, and problem solvers. Whether your company is a start-up or a well-established business, Our machine, solution, and service have always been about return on investment, long-term value, and end-to-end solutions for customers.
Our systems and equipment help produce a wide range of solutions for food packing, liquid packing, powder packing, coffee powder packing, hardware packing, consumer product packing, etc.
Benefiting from favorable local material resources and our high flexibility as a direct factory, we ship reliable CE-certified packaging equipment to Europe, America, the Middle East, and Southeast Asia at more competitive prices and faster schedules. We will work with you to arrive at just the right manufacturing solution. Whatever you need to succeed, DOUBLE MACHINE is there for you, to deliver it.
1. How to find a solution suitable for my product?
Tell me about your product details: 1. What kind of product do you have 2. The size of your product.
2. How easy is it to operate a packing machine?
The good news is that as long as your packaging system isn't hyper-customized, the equipment is pretty easy to use! Most of our equipment does not require advanced technical knowledge to operate.
3. How much does the packing machine cost?
There is no quick, easy answer to this question. Packaging machinery is specific to the customer, so arriving at 'standard pricing' isn't usually practical. Pricing largely depends upon your unique needs, such as the products you want to package, the speeds you would like to achieve, your sizes, or the complexity of your process.
4. Which packing machines are available in stock?
If your needs are fairly standard and straightforward, you may be able to snag an In-Stock Machine and get it delivered in just a few weeks! CALL US to ask about our current inventory.
5. What are your after-sales services?
After finishing the production, we will debug the production line, take photos, and videos, and send them to customers via mail or instant tools.
After the commissioning, we will package the equipment by standard export package for shipment.
According to the customer's request, we can arrange for our engineers to come to the customer's factory to do the installation and training.
Engineers, sales managers, and after-sales service managers will form an after-sales team, online and offline, to follow the customers' projects.
6. What others do you offer?
DOUBLE MACHINERY is the one-stop solution provider, not only providing only one transaction packing machine, but also the turnkey solution, such as guidance about how to choose the right packing film material, what other auxiliary equipment we need, or how we maintain our machine, etc.